PEWeldBank: connected quality data for poly welding
How Fexcon connected sensors, field applications and a cloud fusion-management system for traceable poly welding workflows.
Connected by design.
- 01Guided field workflows
- 02Recorded pressure and temperature
- 03Cloud-based weld traceability
CHAPTER 01
Bring process guidance to the point of work
Poly welding requires operators to follow the correct pressure, temperature and timing parameters for the weld being completed. PEWeldBank combines a mobile application with connected sensing so guidance and live readings are available during the process.
The application steps the operator through the fusion workflow, displays timers and presents actual pressure and temperature values. This turns technical parameters into a clearer sequence that can be followed in the field.
CHAPTER 02
Connect purpose-built sensors to the mobile experience
Pressure and temperature sensor devices capture measurements during a weld and communicate with the mobile application over Bluetooth. Interactive graphs allow the result to be reviewed as part of the same workflow.
Fexcon's contribution spans the software and connected-device experience, including companion sensor hardware designed to support dependable data logging and over-the-air firmware updates.
- ↗Bluetooth pressure and temperature sensing
- ↗Step-by-step butt-fusion guidance
- ↗Interactive weld graphs
- ↗Support for iOS, iPadOS and Android devices
CHAPTER 03
Turn individual welds into operational records
Weld data is uploaded to the online Fusion Management System, where supervisors can review records, follow project and welder activity and prepare information to share with clients. The cloud platform connects field work with wider quality-assurance and reporting needs.
A reliable record depends on more than collecting a number. Device identity, operator context, project details and the sequence of measurements need to stay associated so a result can be understood later.
CHAPTER 04
Design hardware, software and workflow together
PEWeldBank demonstrates the value of treating a connected product as one system. Sensors, firmware, mobile interfaces and cloud services each affect whether the operator can complete the task and whether a supervisor can trust the resulting record.
This integrated approach can help industrial teams improve traceability, review work sooner and replace fragmented paper or manual processes with accessible project data.
PEWeldBank connects real-world measurements with the people responsible for quality, productivity and project delivery.
USEFUL CONTEXT
Common questions
What does PEWeldBank measure?
Its connected sensor setup records pressure and temperature values used in the poly welding workflow, while the application also guides timing and process steps.
Where can supervisors review weld information?
Recorded data is uploaded to the cloud-based Fusion Management System for review, project tracking and reporting.
Does the solution include hardware and software?
Yes. The product experience spans connected sensors, mobile applications and the online management platform.